From raw plant data
to the right decision
Vakav is the AI department of AryaVakav, a knowledge-based company that builds industrial control and instrumentation systems. On the same control-room data, we build models that predict quality, recommend optimal settings and optimize the process. Everything runs inside your organization, with no internet dependency.
The data is there.
Decisions arrive late.
Your control system records thousands of values every second, and most of them stay in the archive. The challenges we see again and again in industry:
- Predicting product quality before lab results arrive
- Controlling the process in special conditions without trial and error
- High energy consumption and emissions
- Control-system data that goes unused
- No coherent approach to data analysis and engineering
Three steps to a decision
Every Vakav solution is built on the same three levels. Data enters at the first step and becomes a sharper decision at each one.
Prediction
Product quality and process behaviour, online, before lab results arrive.
Recommendation
The optimal range for every parameter, on the control-room display, next to the operator.
Optimization
Connecting modules together to bring the whole process to its optimum.
VAI, Vakav's industrial AI platform
VAI is installed on a server inside your plant and connects directly to the DCS, databases, files and IoT devices. Data is analysed where it lives and results appear on the control-room display. If the operator chooses, results are written back to the DCS.
Every model, a live workflow
Data arrives from the DCS and Historian, is cleaned and synchronised, reaches the prediction model, and returns to the control room as recommended settings and quality alarms. Scripts, workflows, schedules and apps, all in one environment.
DRI Expert
DRI quality, before the lab
A module built on VAI for the Midrex direct-reduction process. It predicts product metallization and carbon online and recommends the optimal range for process parameters to the operator.
- Online data from the DCS, or Historian exports and archives
- Cleaning, synchronisation and feature selection
- MD and C prediction with recommended settings
| WTH15 · feed rate | 193 – 216 t/h |
| Process gas flow | 917 – 981 Nm³/t |
| Bustle gas temperature | 362 – 390 °C |
Machine vision
for engineering drawings
Thousands of instrument tags in PDF drawings are detected with OCR and automatically matched against Excel lists. Processing runs on a GPU server inside your organization, and no drawing ever leaves it.
- Smart tag detection in PDF files with OCR
- Automatic matching with Excel data and a mismatch report
- Annotated PDF and Excel report as output
The product's final name and hardware specifications are to be confirmed.
Vakav Autonomous
a fully offline knowledge assistant
A ChatGPT-like experience that runs on your organization's own servers. It reads procedures, process diagrams and technical documents, and answers with exact source citations.
Your data never leaves
Knowledge flows from the documents in the same workspace to the answer, and nothing crosses the organization's network boundary. Separate workspaces for each unit and access levels for each user.
From assessment to operation
We start with an industrial pilot on a real problem in your own environment and move step by step to full operation.
Needs assessment
Understanding the process, the available data and its gaps, and a measurable goal.
Design & development
Designing modules for each unit and integrating data end to end.
Installation & testing
Deployment on the plant server and testing under real conditions.
Training & support
Enabling your team and continuously improving the models.
AI, built by the people who build control systems
Since 2019, AryaVakav has built distributed control systems, safety systems, advanced process controllers and instrumentation equipment, and is part of Control Pouyan Group. Vakav brings this control-room know-how to AI.
Let's start with a pilot in your plant
Pick one concrete problem in your process. We'll show, in your own environment, what value industrial AI creates.
info@aryavakav.com+98 21 2637 4300 · +98 21 2665 2854Unit 2, No. 340, Shahid Kolahdouz St., between Varasteh and Fakourian, Tehran, Iran