From raw plant data
to the right decision
Vakav, the AI division of AryaVakav, brings intelligence to industrial operations. Built on the same data that powers your control systems, our AI solutions predict product quality, recommend optimal operating conditions and continuously optimize processes. All of it runs on-premises: your data stays inside your organization, and no internet connection is needed.
Product tours, a few minutes eachThe data is there.
Decisions arrive late.
Your control system collects thousands of data points every second, but much of this data remains unused. Here are some common challenges in industry:
- Predicting product quality before lab results are available
- Finding the best process settings without trial and error
- Reducing energy consumption and emissions
- Making better use of existing control-system data
- Bringing data analysis and process engineering together
Three steps to a decision
Every Vakav solution is built on the same three levels. Data enters at the first step and becomes a sharper decision at each one.
Prediction
Product quality and process behaviour, online, before lab results arrive.
Recommendation
The optimal range for every parameter, on the control-room display, next to the operator.
Optimization
Connecting modules together to bring the whole process to its optimum.
VAI, Vakav's industrial AI platform
VAI is installed on a server inside your plant and connects directly to the DCS, databases, files and IoT devices. Data is analysed where it lives and results appear on the control-room display. If the operator chooses, results are written back to the DCS.
Every model, a live workflow
Data arrives from the DCS and Historian, is cleaned and synchronised, reaches the prediction model, and returns to the control room as recommended settings and quality alarms. Scripts, workflows, schedules and apps, all in one environment.
DRI Expert
DRI quality, before the lab
A module built on VAI for the Midrex direct-reduction process. It predicts product metallization and carbon online and recommends the optimal range for process parameters to the operator.
- Online data from the DCS, or Historian exports and archives
- Cleaning, synchronisation and feature selection
- MD and C prediction with recommended settings
| WTH15 · feed rate | 193 – 216 t/h |
| Process gas flow | 917 – 981 Nm³/t |
| Bustle gas temperature | 362 – 390 °C |
Control IntelliCraft
Machine vision for engineering documents
Instrument tags, junction boxes, instrument cables and marshalling cabinets are detected automatically in PDF drawings with OCR (automatic reading of text in images). All processing runs on an in-house GPU server, and no drawing ever leaves your organization.
- Tag detection in PDF drawings with OCR
- Automatic I/O list matching and mismatch reporting
- Optimized, automatic I/O allocation to cabinets, with spare and hot-spare capacity taken into account
Vakav Autonomous
a fully offline knowledge assistant
A ChatGPT-like experience that runs on your organization's own servers. It reads procedures, process diagrams and technical documents, and answers with exact source citations.
Your data never leaves
Knowledge flows from the documents in the same workspace to the answer, and nothing crosses the organization's network boundary. Separate workspaces for each unit and access levels for each user.
From assessment to operation
We start with an industrial pilot on a real problem in your own environment and move step by step to full operation.
Needs assessment
Understanding the process, the available data and its gaps, and a measurable goal.
Design & development
Designing modules for each unit and integrating data end to end.
Installation & testing
Deployment on the plant server and testing under real conditions.
Training & support
Enabling your team and continuously improving the models.
AI, built by the people who build control systems
Since 2019, AryaVakav has built the Eagle DCS distributed control system, the APC1700 advanced process controller, instrumentation equipment and fire and gas (F&G) products. Vakav brings this control-room know-how to AI.
Let's start with a pilot in your plant
Pick one concrete problem in your process. We'll show, in your own environment, what value industrial AI creates.
sales@aryavakav.com+98 21 2637 4300 · +98 21 2637 4301No. 340, Shahid Kolahdouz St., between Varasteh & Fakourian, Tehran, Iran